VP Hard plastic vacuum brick extruder USA technology
Product Parts
Alloy brick mould
Alloy hollow brick mould
Alloy mixer blades
Auger
Thrust bearing
Reducer
Auger adopts high chromium raw materials,the auger front part can produce 20 million bricks,the auger back part can produce 40 million bricks one time.
High load capacity to admit any pressure from soft to stiff extrusion condition.
Reducers with parallel shafts,case hardened and ground helical gears to ensure secure,progressive transmission and quiet operation and long durability.
Extruder shaft
Extruder shaft and gear adopts heat treatment.If with proper maintenance,we can give at least 3 years guarantee for gears and shaft.
Liner
1. Hinged body.Easy opening for maintenance tasks and part replacement.
2. Highly wear resistant chrome alloy liners with a bolt-free system,preventing air leaks and making replacement operations easier.
Clay Brick Sample
Click Here to See All Clay Brick Making Machine
Technical Parameters
Model |
Capacity Up to(t/h) |
Extruder Power |
Vacuum degree |
Vacuum pressure |
Out size (mm) |
VP50 |
32.5 |
132+55 |
≤-0.092 |
4.0 |
7400X2600X2600 |
VP60 |
45 |
200+90 |
≤-0.092 |
4.0 |
8800X2900X2900 |
VP75 |
55 |
250+110 |
≤-0.092 |
4.0 |
9400X3100X3300 |
VP90 |
80 |
315+132 |
≤-0.092 |
4.0 |
9600X3200X3500 |
VP120 |
125 |
450+200+18X2 |
≤-0.092 |
4.0 |
10200X3100X4025 |
● This equipment is for vacuum extruding and molding the products of fired common brick, fired perforated brick, fired hollow brick, hollow block and etc.
● Our extruder has three forms: soft plastic vacuum extruder, semi hard vacuum extruder and hard plastic vacuum extruder.
● Soft plastic vacuum extruder is suitable for the raw materials with moisture content higher than 19%;the allowed extrusion pressure is 2.0MPa.
● Semi hard vacuum extruder is suitable for the raw materials with moisture content between 16%~19%;the allowed extrusion pressure is 3.0MPa.
● Hard plastic vacuum extruder is suitable for the raw materials with moisture content lower than 16%;the allowed extrusion pressure is 4.0MPa.
2. How to operate clay brick extruder correctly?
① Release the clutch before turning on the switch. Start the motor, then slip the clutch in when motor reaches normal speed. Feeding speed is supposed to get the vacuum chamber running smoothly, not blocked. And it is strictly prohibited to start with load.
② For clay brick extruder in normal production, start vacuum pump firstly, and then start clay brick extruder when the reading of the vacuum gauge reaches required level.
③ Release the clutch, then turn off the motor before stopping the machine. For stopping vacuum brick extruder, close upper stage --mixer part firstly, then lower stage--extrusion part. If the machine needs to be temporarily stopped, it is only necessary to release the clutch device, no need to turn off the motor. Stop adding and squeeze out the mud before stopping extruder. Turn off the vacuum pump when vacuum extruder stops.
④ Warm reminder：during operation, you must concentrate on the operation of the machine mouth, pay attention to the mud quality, and take appropriate measures in time.
⑤ For vacuum extruder, pay attention to mud condition in vacuum chamber. If there is mud accumulation, you can adjust it by suspending the upper mixer to prevent blockage. Be careful with the degree of vacuum gauge and find out the causes in time if the vacuum does not meet the requirements.
More specific information about operation,repair and maintenance ,pls check DOWNLOAD Section (Profile No.24).
Fully Automatic Clay Brick Making Machine Project in South Africa