JZK Automatic red soil brick making machine
Product Parts
Alloy brick mould
Alloy hollow brick mould
Alloy mixer blades
Auger
Thrust bearing
Reducer
Auger adopts high chromium raw materials,the auger front part can produce 20 million bricks,the auger back part can produce 40 million bricks one time.
High load capacity to admit any pressure from soft to stiff extrusion condition.
Reducers with parallel shafts,case hardened and ground helical gears to ensure secure,progressive transmission and quiet operation and long durability.
Different types of augers are available to adapt for varying clay requirements and shaping conditions:
1. Highly wear resistant chromium alloy
2. Steel alloys with chromium or tungsten carbides resurfacing
3. Steel alloy
The whole Magnabloc extruder range offers alternatives for cylindrical,conical or extra-conical auger configurations to better adapt for any product need,type of clay and shaping requirements.
Clay Brick Sample
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Technical Parameters
Model |
Capacity (t/h) |
Extruder Power(KW) |
Production Line Power ( KW) |
Extruding Pressure ( MPA) |
FOB Price(USD) |
JZK30 |
15 |
11/45 |
90~110 |
2.5 |
20,000~30,000 |
JZK35 |
22.5 |
30/50 |
130~135 |
2.5 |
40,000~50,000 |
JZK40 |
27.5 |
37/75 |
195~210 |
3 |
50,000~60,000 |
JZK45 |
32.5 |
45/110 |
255~275 |
3.5 |
60,000~70,000 |
JZK50 |
40 |
55/132 |
295~320 |
3.5 |
70,000~80,000 |
JZK50 |
40 |
55/132 |
400~420 |
3.5 |
70,000~80,000 |
(Note:The FOB brick production line price is just for your budget reference, for extact components of brick production line , please contact us.)
1. What percentage of water contained in the brick can be sintered?
Less than 8% of dry brick can be sintered, if the water moisture is too large, the brick will be easy to crack at the sintering time.
2. How much calories for sintering a brick?
Generally,every 1 kg of calcined product,needs to consume about 1088~1388 kJ of energy.
3. Any kinds of soil can be used for making bricks?
Most of soil can be used for making bricks, but soil plasticity must be between 5 to 17. If the soil plasticity is too big or too small, you need to add additional material in the soil.
4. Whats the differences between Split Double stage vacuum extruder and compact double stage vacuum extruder?
Split Double stage vacuum extruder:
Split Double stage vacuum extruder is composed of mixing part, extruding part, and vacuum system. The above mixing stage is to add and mix raw material; the lower stage is for conveying, squeezing, extruding; Such extruder takes two motors , or we can say each stage takes one motor, such extruder is called split double stage vacuum extruder.
Compared with compact double stage vacuum extruder, it has more vacuum pressure, with less adobe moisture, perfect for hollow bricks production,but with higher electricity consumption due to working with two motors.
5. How to operate clay brick extruder correctly?
①Release the clutch before turning on the switch. Start the motor, then slip the clutch in when motor reaches normal speed. Feeding speed is supposed to get the vacuum chamber running smoothly, not blocked. And it is strictly prohibited to start with load.
②For clay brick extruder in normal production, start vacuum pump firstly, and then start clay brick extruder when the reading of the vacuum gauge reaches required level.
③Release the clutch, then turn off the motor before stopping the machine. For stopping vacuum brick extruder, close upper stage --mixer part firstly, then lower stage--extrusion part. If the machine needs to be temporarily stopped, it is only necessary to release the clutch device, no need to turn off the motor. Stop adding and squeeze out the mud before stopping extruder. Turn off the vacuum pump when vacuum extruder stops.
④Warm reminder：during operation, you must concentrate on the operation of the machine mouth, pay attention to the mud quality, and take appropriate measures in time.
⑤For vacuum extruder, pay attention to mud condition in vacuum chamber. If there is mud accumulation, you can adjust it by suspending the upper mixer to prevent blockage. Be careful with the degree of vacuum gauge and find out the causes in time if the vacuum does not meet the requirements.
More specific information about operation,repair and maintenance ,pls check DOWNLOAD Section (Profile No.24).
JZK45 Semi-auto Clay Brick Making Production Line Brick Factory in Bangladesh